Running head: GENERAL MOTORS OPERATIONS ANALYSIS 1 General Motors Operations Analysis Name of Student University GENERAL MOTORS OPERATIONS ANALYSIS 2 Outline I. Introduction II. Specificities of General Motors operations management III. GM transformation processes IV. Six Sigma and lean management as the foundation of process improvement V. Project management strategies VI. GM supply chain management VII. Capacity, scheduling, and location planning at General Motors VIII. General Motors SWOT analysis IX. Conclusion X. Recommendations GENERAL MOTORS OPERATIONS ANALYSIS 3 Operations Analysis of General Motors General Motors (GM) is a symbol of the American automotive industry and culture. It is known for an exceptional quality of manufactured automobiles as well as a high level of competitiveness and significant impact on both national and global vehicle markets. GM was founded in 1908. Since then, it has expanded operations to more than 30 countries around the globe. Nowadays, it employs more than 250,000 workers. What made the company such a successful and influential manufacturer is the focus on innovating its processes and operations and the stress on reducing the negative impact on the natural environment. As a result, there are no objectives that GM could not reach and customer needs it could not satisfy. Therefore, its experience can be used as a guideline for both competitors and new companies regardless of the industry and region of operation. Specificities of General Motors Operations Management Operations are at the heart of any company’s performance and success. In this way, the only strategy to become productive is to develop effective operations management. In the case of General Motors, there are several main characteristics that make its operations management remarkable and efficient. First and foremost, GM senior management recognizes the criticality of constant improvement of operations. As a result, the stress is laid on the continuous introduction of the newest technologies and the deployment of the so-called green technologies in achieving operational performance objectives. In addition, special attention is paid to cooperating with suppliers that share the same philosophy. Another peculiarity of GM operations management is the focus on employees’ safety reached by high levels of processes automation. Finally, the company is known for strict planning, controlling, GENERAL MOTORS OPERATIONS ANALYSIS 4 and monitoring systems, which make the conducted operations defect-free and efficient. GM Transformation Processes The key to General Motors’ success is the stress on transformation processes as the foundation of performance improvements. This objective is commonly achieved by introducing innovations and modifying processes based on the newest technologies. The most outstanding example of such transformations is the implementation of smart bolts at one of its factories in the USA. The technology is special because it helps to detect slightest detects during all stages of manufacturing automobiles (Paula, 2013). The so-called track-and-trace technology collects all information regarding defects so that all of them can be easily removed in case of necessity. Six Sigma and Lean Management as the Foundation of Process Improvement Six Sigma is a generally acknowledged tool for operational performance improvement. It is based on five interrelated stages. In the case of GM, the method is deployed to eliminate defects of manufactured automobiles. The whole process of applying the technique is as follows: 1. Define: detect the problem (ignition defects); 2. Measure: collect data necessary for determining the main cause of the problem (failing to control the work of assembly lines); 3. Analyze: identify ways to eliminate the defect (introducing Speak Up for Safety initiative); 4. Improve: transform currently deployed processes (implementation of quality control measures); GENERAL MOTORS OPERATIONS ANALYSIS 5 5. Control: constant updates on the defect (launching website aimed at collecting customer feedback related to ignition defects). Initially, the lean philosophy was designed by Toyota. However, it has become popular and widely used by companies that operate in different industries and regions. The foundation of the approach is the use and allocation of currently available resources more effectively, which helps to operate successfully in the case of lacking them. In the history of GM, there was only one experience of using lean techniques – NUMMI plant (Hozak, 2012). It was a joint venture with Toyota. As for ignoring lean management, senior management explains its position by having enough resources (Carraciolo, 2014). From this perspective, there is no need for developing strategies for re-allocating them. Project Management Strategies In General Motors, project management is a combination of three dimensions: proje
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